Practical Airsoft AEG Upgrade 2016/17 Edition

aeg17

Airsoft AEG Technical Reference Manual with technical details and configuration examples

bothguns

Short for automatic electric gun, AEG is a type of battery powered air gun capable of full & semi auto firing. An electric motor inside the AEG rotates a series of gears sequentially to drive the piston, which in turn compresses the spring. When the spring is released, the piston is being pushed forward to produce compressed air and propel the bullets. Due to such a complex internal structure, power upgrade is never easy.

There is no substitute for good old fashioned know how. By upgrading the gun yourself, you are knocking out the hardest part of it first, knowing what goes where.

The 2016/17 Edition of this book presents new concepts and practical skills reflecting the latest changes and trends in the airsoft industry. New technologies such as Electric Blowback EBB and Electric Recoil Gun ERG are also included in the coverage.

After trying out the tricks and tips suggested in this book, never hesitate to contact us should you believe there are mistakes waiting to be corrected (there are always better ways of doing things…).

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TRADEMARKS AND COPYRIGHT 6
PREFACE 7
BEFORE YOU START… 8
GOOD UPGRADE PRACTICES 10
GEARBOX VERSION, STRENGTH AND COMPATIBILITY 11
GEARBOX INTERNALS 16
PISTON AND PISTON HEAD 32
AIR NOZZLE 39
GEAR MESHING 40
GEAR RATIOS AND TYPES 41
UPGRADE SPRING 46
BASIC PERFORMANCE MEASUREMENT 48
SPRING INSTALLATION 54
AIR VOLUME BALANCING 57
BUSHINGS AND BEARINGS 60
SHIMMING REGULAR GEARS 64
SHIMMING HELICAL GEARS 75
SECTOR GEAR DELAYER 83
ONE O’CLOCK TIMING 85
GEARBOX INITIAL TESTING 87
HOPUP CONFIGURATION 88
AEG ANATOMY: DEMO USING DEEPFIRE/CAA M4S 102
AEG ANATOMY: DEMO USING VFC SCAR 108
AEG ANATOMY: DEMO USING CYBERGUN GALIL 113
AEG ANATOMY: DEMO USING ICS L85 119
AEG ANATOMY: DEMO USING CYBERGUN THOMPSON 124
AEG ANATOMY: DEMO USING TM PSG-1 129
AEG ANATOMY: DEMO USING ACM PPSH-41 133
AEG ANATOMY: DEMO USING M249 136
EBB ILLUSTRATED: DEMO USING APS M4 145
EBB ILLUSTRATED: DEMO USING APS AK 157
EBB ILLUSTRATED: DEMO USING ACM PPSH-41 164
EBB ILLUSTRATED: DEMO USING CYBERGUN GSG522 169
SPLIT GEARBOX CONFIGURATION 171
BULLPUP AEG CONFIGURATIONS 178
HIGHLY COMPACT GEARBOX CONFIGURATIONS 202
RECOIL SHOCK AEG CONFIGURATION 213
QUICK CHANGE SPRING SYSTEM CONFIGURATIONS 224
HANDLING GEARBOX SCREWS 233
OTHER TOOLS 236
AIR SEAL 241
BARREL PRECISION 246
ELECTRONIC SWITCH ASSEMBLY EXPLAINED 248
SWITCH CONTACT PLATE REPLACEMENT 251
FET DEVICE CONFIGURATION 252
HOME MADE FET LIKE SOLUTION 256
BURST DEVICE CONFIGURATION 257
CAPACITOR CONFIGURATION 258
FUSE REMOVAL 259
MORE ON BEARINGS 260
MORE ON CYLINDER CONFIGURATIONS 264
MORE ON BARREL LENGTH 268
SPRING ROTATION AND SPACER CONFIGURATION 271
ADVANCED BATTERY CONFIGURATIONS 273
CHARGING NIMH CELLS 276
USING LIPO 277
HANDLING LIPO PACKS 282
PROPER LIPO CHARGER CONFIGURATION 283
CHOICES OF WIRE AND PLUG 289
SOLDERING TECHNIQUES 293
MOTOR CONFIGURATION 297
MOTOR OPTIMIZATION 300
TROUBLESHOOTING HOPUP RELATED ISSUES 304
BULLET LOADING ISSUES 309
SILENCING 310

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